Design and simulation of mechanical press for testing of coining tools with nanostructured coatings
DOI:
https://doi.org/10.17533/udea.redin.20210738Keywords:
CAD modeling, FEA analysis, mechanical design, testing press, nanostructured coatingAbstract
The present study proposes the design, simulation, and finite element analysis (FEA) of a mechanical press to test coining tools that contain nanostructured coatings. The designed mechanical testing press has a nominal force capacity of 800 kN with a ram stroke of 100 mm. CAD modeling of components, assemblies, and press structure is developed. The validation of the safety factor of the stress of the press is implemented by FEA analysis. Axisymmetric 2D FEA simulation is applied to determine the nanostructured coating behavior when subjected to high loads, the results are promising for future simulation studies on coatings. A displacement mechanism was designed for the test sheet, offering versatility and a variety of options for testing the coining tools as often as necessary under different load conditions. The final results of the machine operation simulation are satisfactory.
Downloads
References
K. Gopinath. (2014, Nov. 16,) Flywheel design calculation – simplified. [Online]. Available: https://mechguru.com/machine-design/flywheel-design-calculation-simplified/
K. Gopinath and M. M. Mayuram. Flywheels-function need and operation. Indian Institute of Technology Madras. [Online]. Available: https://es.scribd.com/doc/134269312/3-7-2-pdf
R. L. Mott, E. M. Vavrek, and J. Wang. (2018) Machine elements in mechanical design, 6th edition. Pearson Education. [Online]. Available: http://www.musaliarcollege.com/e-Books/ME/Machine%20Elements%20in%20Mechanical%20Design.pdf
R. Halicioglu, L. C. Dulger, and A. T. Bozdana, “Structural design and analysis of a servo crank press,” Engineering Science and Technology, an International Journal, vol. 19, no. 4, Dec. 2016. [Online]. Available: https://www.sciencedirect.com/science/article/pii/S2215098616304001?via%3Dihub
L. C. Fuentes, D. A. Campillo, L. M. Calderón, and M. de J. Martinez, “Evaluation of surface hardness of nicr coating using finite elements analysis,” INGE CUC, vol. 17, no. 1, Mar. 15, 2021. [Online]. Available: https://revistascientificas.cuc.edu.co/ingecuc/article/view/3249
BryCoat Titanium Nitride (TiN) Coatings Physical Properties, BryCoat. [Online]. Available: https://tinyurl.com/yhh44ldw
S. Ithisoponakul, T. Wongsamarnmanee, and V. Premanond, “Improvement of an industrial tool life for minting the circulating coins,” Wear, vol. 320, Dec. 15, 2014. [Online]. Available: https://www.sciencedirect.com/science/article/abs/pii/S0043164814002725
H. Gleiter, “Nanocrystalline materials,” Progress in Materials Science, vol. 33, no. 4, 1990. [Online]. Available: https://www.sciencedirect.com/science/article/pii/0079642589900017
J. Musil and M. Jirout, “Toughness of hard nanostructured ceramic thin films,” Surface and Coatings Technology, vol. 201, no. 9–11, Feb. 26, 2007. [Online]. Available: https://www.sciencedirect.com/science/article/abs/pii/S0257897206005640
L. W. Ma, J. M. Cairney, M. J. Hoffman, and P. R. Munroe, “Effect of coating thickness on the deformation mechanisms in pvd tin-coated steel,” Surface and Coatings Technology, vol. 204, no. 11, Feb. 25, 2010. [Online]. Available: https://www.sciencedirect.com/science/article/abs/pii/S0257897209009359?via%3Dihub
K. Lange, “Handbook of metal forming,” Journal of Mechanical Working Technology, vol. 16, no. 3, 1985. [Online]. Available: https://www.sciencedirect.com/science/article/abs/pii/037838048890068X?via%3Dihub
V. B. Bhandari. (2010) Design of machine elements. Tata McGraw Hill Education Private Limited. [Online]. Available: https://books.google.co.in/books?id=M1y4_cfXy0AC&printsec=frontcover#v=onepage&q&f=false
H. Tschaetsch. (2005) Metal forming practise. Vieweg Verlag. [Online]. Available: https://samme.parsaspace.com/metal%20forming%20practise.pdf
R. G. Budynas and J. K. Nisbett. (2015) Shigley’s mechanical engineering design. McGraw Hill Education. [Online]. Available: https://www.academia.edu/36971594/mechanical_disgin_shigley_10_th_edition_FPS_uints_pdf
R. L. Norton. (2011) Machine design, fourth edition. Pearson Education. [Online]. Available: https://mmsallaboutmetallurgy.com/wp-content/uploads/2019/02/machine-design.pdf.pdf
Cast iron: Properties, processing and applications. Matmatch. [Online]. Available: https://matmatch.com/learn/material/cast-iron
Aisi 4140 steel | 1.7225 | 42crmo4 | 42cd4 | 2244 | scm440 alloy structure steel. Otai Special Steel. [Online]. Available: https://n9.cl/vkmgy
(2017, Jun. 8,) 10 common applications for 4140 steel. Wisconsin Metal Tech. [Online]. Available: https://wisconsinmetaltech.com/4140-steel-applications-top-10/
L. S. Alvarez, “Metodología para el diseño de troqueles de corte de chapa metálica,” Undergraduate. Degree work, Universidad autónoma de occidente, Santiago de Cali, Colombia, 2009. [Online]. Available: https://red.uao.edu.co/bitstream/handle/10614/1313/TME00449.pdf;jsessionid=8FAD27145C08A4959A44948205F00361?sequence=1
Applications - ductile cast iron. Durham foundry. [Online]. Available: http://www.ductilecastiron.com/applications/
L. G. Ludwig. Practical lubrication of open gearing. [Online]. Available: https://www.machinerylubrication.com/Read/910/open-gearing-lubrication
H. Sönnerlind. (2018, Jan. 22,) Applying and interpreting saint-venant’s principle. [Online]. Available: https://www.comsol.com/blogs/applying-and-interpreting-saint-venants-principle/
Published
How to Cite
Issue
Section
License
Copyright (c) 2021 Revista Facultad de Ingeniería Universidad de Antioquia
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
Revista Facultad de Ingeniería, Universidad de Antioquia is licensed under the Creative Commons Attribution BY-NC-SA 4.0 license. https://creativecommons.org/licenses/by-nc-sa/4.0/deed.en
You are free to:
Share — copy and redistribute the material in any medium or format
Adapt — remix, transform, and build upon the material
Under the following terms:
Attribution — You must give appropriate credit, provide a link to the license, and indicate if changes were made. You may do so in any reasonable manner, but not in any way that suggests the licensor endorses you or your use.
NonCommercial — You may not use the material for commercial purposes.
ShareAlike — If you remix, transform, or build upon the material, you must distribute your contributions under the same license as the original.
The material published in the journal can be distributed, copied and exhibited by third parties if the respective credits are given to the journal. No commercial benefit can be obtained and derivative works must be under the same license terms as the original work.
Twitter