Effect of surface hardness and roughness produced by turning on the torsion mechanical properties of annealed AISI 1020 steel
DOI:
https://doi.org/10.17533/udea.redin.n84a07Keywords:
AISI 1020, ductility, strength, hardness, roughness, torsionAbstract
This paper presents the results of experimental work carried out to study the influence of surface integrity, measured as hardness (HV) and roughness (Ra) on torsional properties of annealed AISI 1020 steel machined by turning using carbide insert tools. The results showed a reduction in ductility when hardness and roughness increase, caused by the plastic deformation induced after machining. It was shown that the shear yield strength increases, as a consequence of the material strengthening by work-hardening and the rise of stress concentrators. Further, the ultimate shear strength increases with surface hardness, having the opposite effect when the surface roughness caused greater stress concentration.
Downloads
References
J. P. Davim, Surface Integrity in Machining, 1st ed. London, England: Springer-Verlag, 2010.
M.Y. Wang and T.S. Lan, “Parametric Optimization on Multi Objective Precision Turning using Grey Relational Analysis,” Inform. Technol. J., vol. 7, no. 7, pp. 1072- 1076, 2008.
K. S. Saad, “Studying the Effect of Tool Nose Radius on Work Piece Run Out and Surface Finish,” Eng. Technol. J., vol. 27, no. 2, pp. 256-261, 2009.
H. J. Amorim and A. O. Kunrath, “Study of the Relationship Between Tool Wear and Surface Finish in Turning with Carbide Tool,” Adv. Mater. Res., vol. 902, pp. 95-100, 2014.
P. Deepakkumar and M. Sadaiah, “Investigations on Finish Turning of AISI 4340 Steel in Different Cutting Environments by CBN Insert,” Int. J. Eng. Sci. Technol., vol. 3, no. 10, pp. 7690-7706, 2011.
D. Deepak and B. Rajendra, “Investigations on the Surface Roughness Produced in Turning of AL6061 (ascast) by Taguchi Method,” Int. J. Res. Eng. Technol., vol. 4, no. 8, pp. 295-298, 2015.
B. Das, R.N. Rai, and S. C. Saha, “Analysis of Surface Roughness on Machining of AL-5CU Alloy in CNC Lathe Machine,” Int. J. Res. Eng. Technol., vol. 2, no. 9, pp. 296- 299, 2013.
S. G. Hussein, “An Experimental Study of the Effects of Coolant Fluid on Surface Roughness in Turning Operation for Brass Alloy,” J. Eng., vol. 20, no. 3, pp. 96- 104, 2014.
H. Sasahara, “The Effect on Fatigue Life of Residual Stress and Surface Hardness Resulting from Different Cutting Conditions of 0.45%C Steel,” Int. J. Mach. Tools Manuf., vol. 45, pp. 131–136, 2005.
H. Gokkaya and M. Nalbant, “The Effects of Cutting Tool Geometry and Processing Parameters on the Surface Roughness of AISI 1030 steel,” Mater Des., vol. 28, pp. 717-721, 2007.
A. H. Suhail, N. Ismail, S. V. Wong, and N. A. Abdul, “Optimization of Cutting Parameters Based on Surface Roughness and Assistance of Workpiece Surface Temperature in Turning Process,” Am. J. Eng. Appl. Sci., vol. 3, no. 1, pp. 102-108, 2010.
N. Satheesh, A. Shetty, A. Shetty, A. K, and H. Shetty, “Effect of Spindle Speed and Feed Rate on Surface Roughness of Carbon Steels in CNC Turning,” Procedia Eng, vol. 38, pp. 691 – 697, 2012.
L. B. Abhang and M. Hameedullah, “Modeling and Analysis for Surface Roughness in Machining EN-31 Steel using Response Surface Methodology,” Int. J. Appl. Res. Mech. Eng., vol.1, no. 1, pp. 33-38, 2011.
K. Kandananond, “The Determination of Empirical Model for Surface Roughness in Turning Process Using Design of Experiment,” Wseas Trans. Sys., vol. 8, no. 10, pp. 1135-1144, 2009.
C. H. Che-Haron and A. Jawaid, “The effect of Machining on Surface Integrity of Titanium Alloy Ti–6% Al–4% V,” J. Mater. Process. Technol., vol. 166, pp. 188-192, 2005.
G. H. Senussi, “Interaction Effect of Feed Rate and Cutting Speed in CNC - Turning on Chip Micro - Hardness of 304 - Austenitic Stainless Steel,” World Acad. Sci. Eng. Techno. vol. 28, pp. 121-126, 2007.
G. Krolczyk, P. Nieslony, and S. Legutko, “Microhardness and Surface Integrity in Turning Process of Duplex Stainless Steel (DSS) for Different Cutting Conditions,” J. Mater. Eng. Perform., vol. 23, no. 3, pp. 859–866, 2014.
P. M. Patil, R. V. Kadi, S. T. Dundur, and A. S. Pol, “Effect of Cutting Parameters on Surface Quality of AISI 316 Austenitic Stainless Steel in CNC Turning,” Int. Res. J. Eng. Technol., vol. 02, no. 4, pp. 1453-1460, 2015.
R. S. Pawade, S. S. Joshi, and P. K. Brahmankar, “Effect of Machining Parameters and Cutting Edge Geometry on Surface Integrity of High-speed Turned Inconel 718,” Int. J. Mach. Tools Manuf., vol. 48, no. 1, pp. 15–28, 2008.
A. Javidi, U. Rieger, and W. Eichlseder, “The Effect of Machining on the Surface Integrity and Fatigue Life,” Int. J. Fatigue., vol. 30, no. 10, pp. 2050–2055, 2008.
M. Cebron, F. Kosel, and J. Kopac, “Effect of Cutting on Surface Hardness and Residual Stresses for 12-Mn Austenitic Steel,” J. Achiev. Mat. Manuf. Eng., vol. 55, no. 1, pp. 80-89, 2012.
A. R. C., Sharman, J. I., Hughes, and K. Ridgway, “An Analysis of the Residual Stresses Generated in Inconel 718TM when Turning,” J. Mater. Process. Technol., vol. 173, pp. 359-367, 2006.
D. C. Montgomery, Design and Analysis of Experiments. 8th ed. New York, USA: Wiley, 2012. pp. 65-102.
ASTM A938-07, Standard Test Method for Torsion Testing of Wire, 2013. [Online]. Available: http://www.astm.org. Accessed on: Apr. 12, 2017.
ASTM E3-11, Standard Guide for Preparation of Metallographic Specimens, 2011. [Online]. Available: http://www.astm.org. Accessed on: Apr. 12, 2017.
ASTM E384-11, Standard Test Method for Knoop and Vickers Hardness of Materials, 2011. [Online]. Available: http://www.astm.org. Accessed on: Apr. 12, 2017.
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2017 Revista Facultad de Ingeniería
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
Revista Facultad de Ingeniería, Universidad de Antioquia is licensed under the Creative Commons Attribution BY-NC-SA 4.0 license. https://creativecommons.org/licenses/by-nc-sa/4.0/deed.en
You are free to:
Share — copy and redistribute the material in any medium or format
Adapt — remix, transform, and build upon the material
Under the following terms:
Attribution — You must give appropriate credit, provide a link to the license, and indicate if changes were made. You may do so in any reasonable manner, but not in any way that suggests the licensor endorses you or your use.
NonCommercial — You may not use the material for commercial purposes.
ShareAlike — If you remix, transform, or build upon the material, you must distribute your contributions under the same license as the original.
The material published in the journal can be distributed, copied and exhibited by third parties if the respective credits are given to the journal. No commercial benefit can be obtained and derivative works must be under the same license terms as the original work.