Factors related with success of total productive maintenance

Authors

  • Jorge Luis García Alcaraz Autonomous University of Ciudad Juarez

DOI:

https://doi.org/10.17533/udea.redin.13665

Keywords:

TPM, critical success factors, factor analysis, structural equation models

Abstract

Total Productive Maintenance (TPM) is one tool widely used in production areas, aimed at increasing the availability of machinery and equipment production and economic benefits of businesses. However, do not know the key success factors for it implementation. This article presents the results of a survey that consisted of 84 questions and was applied to maintenance managers and supervisors of companies located in Ciudad Juarez, which should be answered on a Likert scale. Exploratory factorial analysis (EFA) was applied to information through the method of principal components and a varimax rotation was conducted and found that only 3 factors could explain the 65,06% of total variance, related to managerial commitment, cleanup culture and integration of operators in maintenance decisions. We also performed a confirmatory factor analysis (CFA) to validate the results, confirming the findings in EFA.

|Abstract
= 1367 veces | PDF (ESPAÑOL (ESPAÑA))
= 663 veces|

Downloads

Download data is not yet available.

Author Biography

Jorge Luis García Alcaraz, Autonomous University of Ciudad Juarez

Research Professor, Department of Industrial Engineering and Manufacturing at the Institute of Engineering and Technology.

References

D. Wikoff. “Improve all the M’s in TPM system”. Plant Engineering. Vol. 61. 2007. pp. 21-22.

F. L. Cooke. “Implementing TPM in plant maintenance: some organizational barriers”. International Journal of Quality & Reliability Management. Vol. 17. 2000. pp. 1003-1016. DOI: https://doi.org/10.1108/02656710010378789

S. Dinesh, D. Tripathi. “Critical study of TQM and TPM approaches on business performance of Indian manufacturing industry”. Total Quality Management & Business Excellence. Vol. 17. 2006. pp. 811-824. DOI: https://doi.org/10.1080/14783360600595203

P. Chandra, T. Shastri. “Competitiveness of Indian manufacturing: findings of the 1997 manufacturing futures survey”. Vikalpa. Vol. 23. 1998. pp. 25-36. DOI: https://doi.org/10.1177/0256090919980304

R. Reed. “Beyond process: TQM content and firm performance”. Academy of Management Review. Vol. 21. 1996. pp. 173-202. DOI: https://doi.org/10.5465/amr.1996.9602161569

M. Tajiri, F. Gotoh. TPM Implementation: A Japanese Approach. Ed. McGraw Hill. New York, USA. 1992. pp. 218-232.

M. C. Eti, S. O. T. Ogaji, S. D. Probert. “Implementing total productive maintenance in Nigerian manufacturing industries” Applied Energy. Vol. 79. 2004. pp. 385-401. DOI: https://doi.org/10.1016/j.apenergy.2004.01.007

Y. Takahashi, T. Osada. TPM: Total Productive Maintenance. Ed. Productivity Press. New York, USA. 1989. pp. 28-36.

F. T. S. Chan, H. C. W. Lau, R. W. Ip, L. H. K. Chan, S. Kong. “Implementation of total productive maintenance: A case study”. International Journal of Production Economics. Vol. 95. 2005. pp. 71-94. DOI: https://doi.org/10.1016/j.ijpe.2003.10.021

G. Chand, B. Shirvani. “Implementation of TPM in cellular manufacture”. Journal of Materials Processing Technology. Vol. 103. 2000. pp. 149-154. DOI: https://doi.org/10.1016/S0924-0136(00)00407-6

K. O. Cua, K. E. McKone, R. G. Schroeder. “Relationships between implementation of TQM, JIT, and TPM and manufacturing performance”. Journal of Operations Management. Vol. 19. 2001. pp. 675-694. DOI: https://doi.org/10.1016/S0272-6963(01)00066-3

A. Gosavi. “A risk-sensitive approach to total productive maintenance”. Automatica. Vol. 42. 2006. pp. 321-1330. DOI: https://doi.org/10.1016/j.automatica.2006.02.006

K. E. McKone, R. G. Schroeder, K. O. Cua. “The impact of total productive maintenance practices on manufacturing performance”. Journal of Operations Management. Vol. 19. 2001. pp. 39-58. DOI: https://doi.org/10.1016/S0272-6963(00)00030-9

M. Aichlmayr. “TPM: Healthcare for Equipment”. Material Handling Management. Vol. 64. 2009. pp. 18-20.

J. Ashayeri. “Development of computer-aided maintenance resources planning (CAMRP): A case of multiple CNC machining centers”. Robotics and Computer Integrated Manufacturing. Vol. 23. 2007. pp. 614-623. DOI: https://doi.org/10.1016/j.rcim.2007.02.018

I. Alsyouf. “Maintenance practices in Swedish industries: Survey results”. International Journal of Production Economics. Vol. 121. 2009. pp. 212-223. DOI: https://doi.org/10.1016/j.ijpe.2009.05.005

S. Dowlatshahi. “The role of industrial maintenance in the maquiladora industry: An empirical analysis”. International Journal of Production Economics. Vol. 114. 2008. pp. 298-307. DOI: https://doi.org/10.1016/j.ijpe.2008.02.009

K. E. McKone, R. G. Schroeder, K. O. Cua. “Total productive maintenance: a contextual view”. Journal of Operations Management. Vol. 17. 1999. pp. 123-144. DOI: https://doi.org/10.1016/S0272-6963(98)00039-4

A. Sachdeva, D. Kumar, P. Kumar. “Planning and optimizing the maintenance of paper production systems in a paper plant”. Computers & Industrial Engineering. Vol. 55. 2008. pp. 817-829. DOI: https://doi.org/10.1016/j.cie.2008.03.004

S. K. Pinjala, L. Pintelon, A. Vereecke. “An empirical investigation on the relationship between business and maintenance strategies”. International Journal of Production Economics. Vol. 104. 2006. pp. 214-229. DOI: https://doi.org/10.1016/j.ijpe.2004.12.024

S. Vinodh. “Improvement of agility and sustainability: A case study in an Indian rotary switches manufacturing organization”. Journal of Cleaner Production. Vol. 18. 2010. pp. 1015-1020. DOI: https://doi.org/10.1016/j.jclepro.2010.02.018

M. C. Eti, S. O. T. Ogaji, S. D. Probert. “Reducing the cost of preventive maintenance (PM) through adopting a proactive reliability-focused culture”. Applied Energy. Vol. 83. 2006. pp. 1235-1248. DOI: https://doi.org/10.1016/j.apenergy.2006.01.002

W. H. Zhou, G. L. Zhu. “Economic design of integrated model of control chart and maintenance management”. Mathematical and Computer Modeling. Vol. 47. 2008. pp. 1389-1395. DOI: https://doi.org/10.1016/j.mcm.2007.09.008

N. Aissani, B. Beldjilali, D. Trentesaux. “Dynamic scheduling of maintenance tasks in the petroleum industry: A reinforcement approach”. Engineering Applications of Artificial Intelligence. Vol. 22. 2009. pp. 1089-1103. DOI: https://doi.org/10.1016/j.engappai.2009.01.014

R. Likert. “A Technique for the measumerement of attitudes”. Archives of Psychology. Vol. 140. 1932. pp. 1-55.

L. J. Cronbach. “Coefficient alpha and the internal structure of tests”. Psychometrika. Vol. 16. 1951. pp. 297-334. DOI: https://doi.org/10.1007/BF02310555

J. C. Nunally. Psychometric theory. Ed. McGraw Hill. New York, USA. 1978. pp. 133-145.

J. C. Nunnally, H. Bernstein. Teoría psicométrica. Ed. McGraw-Hill Interamericana de México. México, D.F. 1995. pp. 138-149.

J. P. Lévy, M. Varela. Análisis multivariable para las ciencias sociales. 2a . ed. Ed. Prentice Hall. Madrid, España. 2003. pp. 38-49.

D. Streiner, G. R. Norman. Health Measurement Scales. A Practical Guide to their Development and Use. 2nd ed. Ed. Oxford University Press. Oxford. 1995. pp. 211-218.

K. G. Jöreskog, D. Sörbom. LISREL-VI user’s guide. 3rd ed. Ed. Scientific Software. Sandy, Utah. 1984. pp. 22-34.

J. S. Tanaka, G. J. Huba. “A fit index for covariance structure models under arbitrary GLS estimation”. British Journal of Mathematical and Statistical Psychology. Vol. 38. 1985. pp. 197-201. DOI: https://doi.org/10.1111/j.2044-8317.1985.tb00834.x

B. Wheaton, B. Muthén, D. F. Alwin, G. F. Summers. “Assessing reliability and stability in panel models”. Sociological methodology. D. R. Heise (editor). Ed. Jossey-Bass. San Francisco. 1977. pp. 84-136. DOI: https://doi.org/10.2307/270754

E. G. Carmines, J. P. McIver. “Analyzing models with unobserved variables”. Social measurement: Current issues. G.W. Bohrnstedt, E. F. Borgatta (editors). Ed. Sage. Beverly Hills, CA. 1981. pp. 41-44.

H. W. Marsh, D. Hocevar. “Application of confirmatory factor analysis to the study of self-concept: First- and higher-order factor models and their invariance across groups”. Psychological Bulletin. Vol. 97. 1985. pp. 562-582. DOI: https://doi.org/10.1037//0033-2909.97.3.562

B. M. Byrne. A primer of LISREL: Basic applications and programming for confirmatory factor analytic models. First edition. Ed. Springer-Verlag. New York. 1989. pp. 122-135. DOI: https://doi.org/10.1007/978-1-4613-8885-2_1

K. G. Jöreskog, D. Sörbom. LISREL-7 user’s reference guide. Ed. Scientific Software. 2nd ed. Sandy. Utah. 1989. pp. 35-47.

W. G. Cochran. “The χ2 test of goodness of fit”. Annals of Mathematical Statistics. Vol. 23. 1952. pp. 315-345. DOI: https://doi.org/10.1214/aoms/1177729380

H. Gulliksen, J. W. Tukey. “Reliability for the law of comparative judgment”. Psychometrika. Vol. 23. 1958. pp. 95-110. DOI: https://doi.org/10.1007/BF02289008

K. G. Jöreskog. “A general approach to confirmatory maximum likelihood factor analysis”. Psychometrika. Vol. 34. 1969. pp. 183-202. DOI: https://doi.org/10.1007/BF02289343

P. M. Bentler. “Comparative fit indexes in structural models”. Psychological Bulletin. Vol. 107. 1990. pp. 238-246. DOI: https://doi.org/10.1037//0033-2909.107.2.238

R. P. McDonald, H. W. Marsh. “Choosing a multivariate model: Noncentrality and goodness of fit”. Psychological Bulletin. Vol. 107. 1990. pp. 247-255. DOI: https://doi.org/10.1037//0033-2909.107.2.247

M. W. Browne, R. Cudeck. “Alternative ways of assessing model fit”. Testing structural equation models. K. A Bollen, J. S. Long (editors). Ed. Sage. Newbury Park. California. 1993. pp. 136-162.

K. A. Bollen, J. Liang. “Some properties of Hoelter’s CN”. Sociological Methods and Research. Vol. 16. 1988. pp. 492-503. DOI: https://doi.org/10.1177/0049124188016004003

Published

2012-11-22

How to Cite

García Alcaraz, J. L. (2012). Factors related with success of total productive maintenance. Revista Facultad De Ingeniería Universidad De Antioquia, (60), 129–140. https://doi.org/10.17533/udea.redin.13665