Control scheme selection and optimal tuning in industrial process control using factorial experiment design
DOI:
https://doi.org/10.17533/udea.redin.20201010Keywords:
optimal control tuning, process control, design of experiments, factorial designAbstract
In this study, a novel experimental approach for the optimal selection of an actuator-based control strategy is presented. The proposed approach is a two-stage method: first, a two-level factorial experiment design with n factors (2n) was applied to compare different control schemes. Schemes comparison was carried out in terms of energy consumption and closed-loop performance. For the best relative scheme, a Central Composite Face-centered (CCF) design was completed obtaining the controller parameters that optimize the performance in terms of the Integral Absolute Error (IAE) while operating in a region of low energy consumption. The proposed approach was experimentally tested using real data obtained from a laboratory prototype plant. Some experimental tests illustrating the suitability of our method are shown at the end of this article.
Downloads
References
C. Knospe, “PID control,” IEEE Control Syst. Mag., vol. 26, no. 1, February 2006. [Online]. Available: https://doi.org/10.1109/MCS.2006.1580151
M. L. Brisk, “Process control: Potential benefits and wasted opportunities,” Aust. J. Electr. Electron. Eng., vol. 2, no. 1, 2005. [Online]. Available: https://doi.org/10.1080/1448837X.2005.11464113
P. Klán and R. Gorez, “PI controller design for actuator preservation,” IFAC Proc. Vol., vol. 41, no. 2, 2008. [Online]. Available: https://doi.org/10.3182/20080706-5-KR-1001.00981
F. Castrillón and D. Castellanos, “New tuning rules for PID controllers based on IMC with minimum IAE for inverse response processes,” DYNA, vol. 82, no. 194, November 2015. [Online]. Available: http://dx.doi.org/10.15446/dyna.v82n194.46744
A. Verdeza and L. Di Mare and M. Sanjuán and A. Bula, “Diseño de ecuaciones de sintonía para controladores PID (Proporcional-Integral-Derivativo) implementados en fotobiorreactores,” Inf. tecnológica, vol. 27, no. 4, 2016. [Online]. Available: http://dx.doi.org/10.4067/S0718-07642016000400013
J. Duarte and W. Orozco, “Optimización de sintonización de controladores PID bajo el criterio IAE aplicados a procesos térmicos,” Revista Inge@UAN, vol. 5, no. 10, pp. 35–45, 2015.
J. Shen, “New tuning method for PID controller,” ISA Trans., vol. 41, no. 4, October 2002. [Online]. Available: https://doi.org/10.1016/S0019-0578(07)60103-7
M. T. Özdemir and D. Öztürk and Ī. Eke and V. Çelik and K. Y. Lee, “Tuning of optimal classical and fractional order PID parameters for automatic generation control based on the bacterial swarm optimization,” IFAC-PapersOnLine, vol. 48, no. 30, 2015. [Online]. Available: https://doi.org/10.1016/j.ifacol.2015.12.429
O. García, D. Acosta, and C. Diaz, “GPU-Implementation of a sequential monte carlo technique for the localization of an ackerman robot,” in International Conference on Applied Informatics ICAI 2018: Applied Informatics, Bogotá, Colombia, 2018, pp. 309–320.
J. A. López, A. Duque, and A. F. Navas, “Sintonización de un controlador PID en un PLC haciendo uso de inteligencia de enjambres/auto-tuning of a PID controller implemented in a PLC using swarm intelligence,” Prospectiva, vol. 15, no. 1, January 2017. [Online]. Available: https://doi.org/10.15665/rp.v15i1.679
M. Bauer, A. Horch, L. Xie, M. Jelali, and N. Thornhill, “The current state of control loop performance monitoring – A survey of application in industry,” J. Process Control, vol. 38, February 2016. [Online]. Available: https://doi.org/10.1016/j.jprocont.2015.11.002
K. L. Morales and H. D. Álvarez, “Determination and use of feasible operation region in flash distillation control,” Revista Facultad de Ingeniería Universidad de Antioquia, vol. 95, April 2020. [Online]. Available: http://dx.doi.org/10.17533/udea.redin.20190738
A. S. Comas, A. T. Palacio, S. T. Mendoza, and D. N. Rodado, “Aplicación del diseño de experimentos taguchi para la identificación de factores de influencias en tiempos de impresión 3d con modelado por deposición fundida,” Int. J. Manag. Sci. Oper. Res., vol. 1, no. 1, pp. 43–48, Jan. 2016.
D. C. Montgomery, Design and analysis of experiments, 9th ed. John wiley & sons, 2017.
J. C. Salazar and A. B. Zapata, “Análisis y diseño de experimentos aplicados a estudios de simulación,” DYNA, vol. 76, no. 159, pp. 249– 257, Sep. 2009.
K. J. Åström and T. Hägglund, Advanced PID control. ISA-The Instrumentation, Systems, and Automation Society, 2006.
C. A. Smith and A. B. Corripio, Principles and Practice of Automatic Process Control, 3rd ed. John wiley & sons, 2006.
J. Duarte and et al, “Auto-ignition control in spark-ignition engines using internal model control structure,” J. Energy Resour. Technol., vol. 139, no. 2, March 2017. [Online]. Available: https://doi.org/10. 1115/1.4034026
H. Zeng and K. Xiao, “A new design of multivariable decoupling internal model controller,” J. Theor. Appl. Inf. Technol., vol. 48, no. 1, pp. 417–422, Feb. 2013.
Published
How to Cite
Issue
Section
License
Copyright (c) 2020 Revista Facultad de Ingeniería Universidad de Antioquia
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
Revista Facultad de Ingeniería, Universidad de Antioquia is licensed under the Creative Commons Attribution BY-NC-SA 4.0 license. https://creativecommons.org/licenses/by-nc-sa/4.0/deed.en
You are free to:
Share — copy and redistribute the material in any medium or format
Adapt — remix, transform, and build upon the material
Under the following terms:
Attribution — You must give appropriate credit, provide a link to the license, and indicate if changes were made. You may do so in any reasonable manner, but not in any way that suggests the licensor endorses you or your use.
NonCommercial — You may not use the material for commercial purposes.
ShareAlike — If you remix, transform, or build upon the material, you must distribute your contributions under the same license as the original.
The material published in the journal can be distributed, copied and exhibited by third parties if the respective credits are given to the journal. No commercial benefit can be obtained and derivative works must be under the same license terms as the original work.
Twitter